Introduction to Lean Six Sigma

A practical foundation course covering DMAIC, process mapping, waste elimination, and data analysis with Excel — for beginners with no prior experience.

24 Lectures Free Beginner
Enrol for Free
Introduction to Lean Six Sigma — preview

What You Will Learn

  • Apply the DMAIC framework to identify, analyze, and resolve process problems step by step
  • Use SIPOC diagrams and Excel flowcharts to document and map any process
  • Identify the 8 types of waste and separate value-added from non-value-added activities
  • Interpret process data using Excel's descriptive statistics toolbox — no prior statistics knowledge needed
  • Understand quality management systems and how they keep processes consistent
  • Build cause-and-effect diagrams and use prioritization tools to focus improvement efforts
  • Use FMEA to identify and reduce process risk before problems occur
  • Complete a full Lean Six Sigma project using ready-made, pre-filled templates

Requirements

  • No prior experience needed
  • A computer with Microsoft Excel (version 2013 or later)
  • No statistics background required — all calculations use Excel's built-in tools

What This Free Lean Six Sigma Course Covers

This course covers the foundations of Lean Six Sigma — what quality means, how quality management systems work, and how the DMAIC cycle applies to real process problems. All data analysis is done in Microsoft Excel, so there is no specialized software to install or learn.

Four ready-to-use templates are included with the course: a Project Charter, a SIPOC diagram, a Process Flow Diagram, and an FMEA. Each comes pre-filled with examples so you can see the format in action before adapting it to your own work.

The course ends with the Cool Oil Project — a complete walkthrough of one improvement project from problem definition through the Control phase. Following a real project from start to finish is the clearest way to see how the tools connect.

The course runs under two hours and covers enough ground for you to run a basic improvement project on your own. It is free, self-paced, and available on any device. If you want to go deeper, Lean Six Sigma for Absolute Beginners covers the full DMAIC cycle in 29 lectures, and Intermediate Lean Six Sigma builds on this foundation.

This Course Includes

  • 24 on-demand lectures
  • Free access — no payment required
  • Self-paced — learn on your own schedule
  • Available on desktop and mobile
  • 4 downloadable templates (Project Charter, SIPOC, Process Flow Diagram, FMEA)
  • Full project walkthrough from start to finish

Who This Course Is For

  • Professionals who want to understand and apply process improvement without a long certification program
  • Analysts and coordinators who already use Excel and want to apply it to quality and process problems
  • Team leads and supervisors responsible for improving how work flows through their team
  • Students building foundational knowledge of quality management and continuous improvement

Course Curriculum

Quality and Quality Cost

How defects and failures translate into measurable business cost — and why quality pays for itself

Quality Management Systems

How structured systems keep processes consistent and support compliance across industries

What is Six Sigma

The statistical foundation behind Six Sigma and what sigma levels mean in practice

DMAIC Framework

The five-phase improvement cycle — Define, Measure, Analyze, Improve, Control — and when to use each phase

Introduction to SIPOC

Mapping any process at a high level before diving into the detail

Excel — Flow Chart

Building a process flowchart in Excel without specialist software

Project Initiation

How to scope and launch a process improvement project from a clear starting point

Project Planning

Creating a realistic project plan with milestones, timelines, and responsibilities

Project Charter

Documenting the problem statement, goals, scope, and team in a single-page charter

Process Evaluation

Assessing the current state of a process before making any changes

Types of Waste

The 8 wastes that slow down office and service work — and how to spot them

Introduction to Statistics

Basic statistical concepts every improvement practitioner needs to work with data

Intuition for Statistics

Building a practical sense of data behavior before running formal analysis

Data Visualization

Choosing the right chart type to communicate process data clearly

Excel — Descriptive Statistics

Running descriptive statistics in Excel's Data Analysis Toolpak with no formulas required

Analysis Tools

Structured tools for identifying and narrowing down the root causes of a problem

Brainstorming

Running effective structured brainstorming sessions to surface improvement ideas

FMEA and 7R

Failure Mode and Effects Analysis — identifying what could go wrong and how to reduce the risk

Effort-Impact Matrix

Ranking improvement actions by the effort they require and the impact they deliver

Control Phase

Sustaining process gains and preventing backsliding once improvements are in place

Cool Oil Project

A complete project walkthrough applying every DMAIC tool from problem definition to control

Enrol for Free
24 Lectures Free Beginner
  • 24 on-demand lectures
  • Free access
  • Self-paced
  • Desktop and mobile
  • 4 downloadable templates (Project Charter, SIPOC, Process Flow Diagram, FMEA)
  • Full project walkthrough from start to finish
Enrol for Free